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| 5.1 |
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Establishing Manufacturing Runs |
| 5.2 |
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Minimum Grade Run and Frequency of Production |
| 5.3 |
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Maximum Machine Trim |
| 5.4 |
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Roll Specifications |
| 5.5 |
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Roll Widths |
| 5.6 |
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Standard Roll Diameters and Core Sizes |
| 5.7 |
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Roll Packing |
| 5.8 |
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Roll Labeling |
| 5.9 |
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Roll Numbering System |
| 5.10 |
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Skid Packaging |
| 5.11 |
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Sheet Carton Packaging |
| 5.12 |
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Skid and Pallet Labeling |
| 5.13 |
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Carton Label |
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| 5.1 |
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Establishing Manufacturing Runs |
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If a manufacturing run has not been established for a non-standard grade, and an inquiry for a product cannot be filled from inventory, the inquiry will be quoted “Subject to acceptable trim and minimum tonnage”. Once the minimum requirement is established for a manufacturing run, the order will be acknowledged and processed. |
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| 5.2 |
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Minimum Grade Run and Frequency of Production |
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Standard grades are produced every cycle.
Non-standard grades are produced subject to accumulation.
| Standard Grades |
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| Kallima® Coated Cover C1S |
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8, 10, 12 pt. |
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| Kallima® Coated Cover C1S Plus |
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8, 10, 12 pt. |
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| Kallima® Coated Cover C2S |
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8, 10, 12 pt. |
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Kallima® Web Coated Cover C1S Plus |
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8, 9, 10 pt. |
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Kallima® C1S Folding |
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12 pt. |
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Kallima® Direct Print |
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33#, 41# |
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Kallima® Preprint |
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41# |
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Kallima® Litholam |
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10 pt. |
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Our Inside Sales Representatives can provide information on post-consumer waste content. |
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| 5.3 |
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Maximum Machine Trim |
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Deckle |
Inches |
cm |
| Maximum machine trim for all grades except C2S |
175.5 |
446 |
| Maximum machine trim for C2S |
173.23 |
440 |
Minimum acceptable trim for all grades
(without upcharge) |
170.0 |
432 |
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| 5.4 |
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Roll Specifications |
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Maximum splices/roll: 2
Butt splices only with 4" (10.16 cm) blue repulpable tape.
Rolls marked on sides in red to indicate location of splices. |
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| 5.5 |
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Roll Widths |
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Maximum diameter to width ratio 4 :1 based on minimum 40" (101,6cm) diameter and minimum roll width of 11,8" (30 cm)
Roll widths are subject to the standards in 5.6 and to the following restrictions:
|
Roll Width |
Inches |
cm |
Minimum Width |
11.8 |
30 |
Maximum Width |
104.5 |
256.4 |
Width tolerance: Minus 0 to plus 1/16" (0.16 cm).
Diameter tolerance: 0 over, 2" under. |
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| 5.6 |
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Standard Roll Diameters and Core Sizes |
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Grade |
OD/Core |
Inches |
cm |
| Kallima® Coated Cover C1S |
60"/12" |
152.4/30.48 |
Kallima® Coated Cover C1S Plus |
60"/12" |
152.4/30.48 |
| Kallima® Coated Cover C2S |
60"/12" |
152.4/30.48 |
Kallima® Web Coated Cover C1S Plus |
40" or 50"/3" |
101.6 or 127/ 7.50 |
| Kallima® C1S Folding |
60"/12" |
152.4/30.48 |
| Kallima® Direct Print |
58"/4" |
147.3/10.16 |
| Kallima® Preprint |
58"/4" |
147.3/10.16 |
| Kallima® Litholam |
60"/12" |
152.4/30.48 |
Orders for above grades requiring a non-standard core or diameter must self-trim and require 7 days advance notice.
Coreplugs may be made of compressed wood or recyclable
polystyrene/ethylene/propylene.
For more information, consult our Inside Sales Representatives. |
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| 5.7 |
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Roll Packing |
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The Tembec Paperboard Group’s standard rolls are double wrapped with poly stretch wrap. Each roll has a corrugated water resistant header applied to the bottom of the roll face.
Rolls less than 25" wide may be bundle-wrapped (2 or 3 rolls/pack). |
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| 5.8 |
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Roll Labeling |
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The Tembec Paperboard Group’s label contains the following information:
• Description
• Customer Purchase Order
• Mill Order Number
• Width
• Diameter
• Core Diameter
• Caliper
• Lineal
• Area
• Basis Weight
• Gross Weight
• Four Peel Off Code 39 Bar Codes
• Roll Number
• Number of rolls in package
• Winding Instructions (coat side in or out)
• Short ID Number
| Example of a roll label (non-FSC) |
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| 5.9 |
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Roll Numbering System |
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The Tembec Paperboard Group’s numbering system is based on a 9-character designation.
• An example of a roll number would be 16F02263J
1 |
Paper machine #1 |
6 |
Year 2006 |
F |
Month June |
02 |
2nd day of the month |
26 |
Master reel #26 |
3 |
Third set (cut from master reel) |
J |
Roll position |
The first digit represents the paper machine, the second represents the year. The third letter represents the month based on a rotating cycle.
A |
January |
B |
February |
C |
March |
D |
April |
E |
May |
F |
June |
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G |
July |
H |
August |
J |
September |
K |
October |
L |
November |
M |
December |
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The next two digits represent the day of the month. The sixth and the seventh digits represent the “master reel” from which the roll was cut.
The eighth digit represents the set from within the master reel. Depending on the diameter of the roll, it can range from 1 to 7. The larger the number the closer to the core of the master reel the roll was cut.
The final letter refers to the position across the machine with “A” being the front side of the machine and “S” being the back side. The letters “I” and “O” are not used.
Example of roll position
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| 5.10 |
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Skid Packaging |
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| Sheets are packaged on 2-way entry skids constructed from new wood and prepared in the following sequence: |
| • |
2 softwood runners 2" × 4" (notched for banding) generally aligned along the short side of the skid (may vary with customer and size of skid). A minimum of 29" clearance is required between runners. |
| • |
Minimum 3/4" thick base. The base must exceed the edge of the sheets by 1" on all 4 sides. |
| • |
All skids must contain a bottom moisture barrier that covers and exceeds the entire base by 4" on all 4 sides. The excess is folded upwards along the edges of the sheeted board when it is stretch-wrapped. |
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Chipboard sheet or reasonable facsimile. |
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Sheeted board. |
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Top moisture barrier that exceeds edges of sheeted board by 3"-4" on all 4 sides. |
| • |
Edge protectors are put along the top perimeter of the skid/pile. |
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The excess bottom and top moisture barrier is folded up while the entire skid is stretch–wrapped. |
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Kraft wrap around sheeted board. |
| • |
A 3/4" -1" thick picture-frame skid top is put on exceeding the sheet edge by 1" on all 4 sides. |
| • |
2 metal bands are strapped along the short side of the skid, with 2 along the long side. |
| • |
It is recommended that the height of a skid from the floor does not exceed 54", therefore a maximum of 48" of paper is advised. |
| • |
To calculate the height of a skid: 1 inch per caliper = the # of sheets per inch. eg: .010 (caliper) × 3,000 sheets = 30" of paper + 6" skid (top & bottom) = 36" high |
| • |
The maximum weight for a finished skid cannot exceed 2,500 lb. |
| • |
Illustration of a 2-way entry skid below. |
| 2-Way Entry Pallet |
| Side View |
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| End View |
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| 5.11 |
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Sheet Carton Packaging |
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| Cartons are packaged on 4-way entry pallets constructed from new wood and prepared
in the following sequence: |
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3 stringers aligned along the long side of the pallet. Nominal dimensions of wood used: 1" × 4". |
| • |
2 notched softwood runners aligned along the long side of the pallet. The notches are covered by softwood board 1" × 3". Nominal dimensions of wood used: 2" × 4". |
| • |
The base (from softwood) exceeds the surface of the cartons by 1" on all 4 sides. Gaps between top boards must not exceed 3". Nominal dimensions of wood used: 3/4" × 4". |
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Cartons. |
| • |
Moisture barrier that exceeds edges of cartons by 3"-4" on all 4 sides. |
| • |
Stretch wrap around cartons. |
| • |
Illustration of 4-way entry pallet below. |
| 4-Way Entry Pallet |
| Side View |
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| End View |
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4-Way Entry Pallet
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| 5.12 |
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Skid and Pallet Labeling |
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The following information is detailed on the label:
| Line 1 |
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Customer Order Number |
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Customer Name |
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Line 2 |
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Mill Order Number |
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Consignee Name |
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Line 3 |
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Grade Description |
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Stencil Markings |
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Line 4 |
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Caliper |
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Basis Weight |
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“M” Weight |
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Line 5 |
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Sheet Size |
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Number of Sheets |
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Line 6 |
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Gross Weight |
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Net Weight (nominal) |
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Roll Number(s) |
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Line 7 |
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Date |
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Skid Number |
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Stock Number |
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Example of a skid label (non-FSC)
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| 5.13 |
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Carton Label |
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| The following information is detailed on the label: |
| • |
Grade Description |
| • |
Stock Number |
| • |
Caliper |
| • |
Sheet Size |
| • |
“M” Weight |
| • |
Number of Sheets |
| • |
Roll Number(s) |
| • |
Bar Code |
Example of a carton label (non-FSC)
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